The Importance of Valuations

✈️ Underinsured Aircraft Hull Value: The Hidden Risk That Could Ground Your Finances

In aviation, precision is everything—from takeoff calculations to fuel monitoring to maintenance scheduling. But when it comes to insurance, many operators make a critical error: underinsuring the aircraft hull.

This oversight could leave you exposed to six- or seven-figure losses in the event of a serious claim.

What Is Aircraft Hull Insurance?

Aircraft hull insurance covers physical damage to the aircraft itself. It typically includes:

  • In-motion coverage (taxiing or flight)

  • Not-in-motion coverage (while parked or stored)

The policy is usually written on an agreed value basis, meaning the insurer pays that fixed amount in the event of a total loss—no depreciation, no negotiation. That’s where the risk comes in.

The Danger of Underinsurance

If the insured hull value is too low, here's what could go wrong:

  • You suffer a total loss and receive a payout well below the market value, leaving you with a serious deficit when replacing the aircraft.

  • The aircraft sustains partial damage, and repair costs approach the insured limit. The insurer might declare a total loss to save money, even if the aircraft is fixable.

  • Your business experiences downtime, and no business interruption insurance kicks in because the aircraft’s low value doesn’t trigger enough coverage.

Why It Happens

  1. Outdated appraisals: Aircraft values have fluctuated significantly in recent years, especially post-pandemic.

  2. Pressure to save on premiums: Some owners intentionally list a lower hull value to reduce costs, not realizing the potential consequences.

  3. Neglected upgrades: Modifications, avionics updates, or engine replacements may not be reflected in the policy.

Real-World Example

A flight school insured a Piper Archer at $180,000. When the aircraft was destroyed in a hangar fire, they discovered the replacement cost had risen to $250,000. The $70,000 shortfall became an unplanned capital expense that delayed expansion and strained cash flow.

How to Avoid It

  • Get a professional appraisal or consult resale platforms every 6–12 months.

  • Update your policy at renewal if the aircraft’s value has increased.

  • Document upgrades or modifications with your insurer to adjust the agreed value.

  • Don’t chase cheap premiums at the expense of financial protection.

Final Thoughts

Underinsuring your aircraft hull might save a little upfront—but it can cost everything later. Like a worn-out altimeter, an outdated hull value gives you a false sense of security. And in aviation, that’s a risk no operator can afford.

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